Stereolithography

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= a 3D Printing or Additive Fabrication technology



Definition

""produces models by tracing a beam of UV light over a photosensitive pool of liquid. Over time the part is lowered into the bath and the final product is produced. The major benefit of this 3D printing technology is the high level of detail and surface finish it enables." (http://replicatorinc.com/blog/2009/02/4-types-of-3d-printing/)


Description

From the Wikipedia [1]:

"Stereolithography is an additive fabrication process utilizing a vat of liquid UV-curable photopolymer "resin" and a UV laser to build parts a layer at a time. On each layer, the laser beam traces a part cross-section pattern on the surface of the liquid resin. Exposure to the UV laser light cures, or, solidifies the pattern traced on the resin and adheres it to the layer below.

After a pattern has been traced, the SLA's elevator platform descends by a single layer thickness, typically 0.05 mm to 0.15 mm (0.002" to 0.006"). Then, a resin-filled blade sweeps across the part cross section, re-coating it with fresh material. On this new liquid surface the subsequent layer pattern is traced, adhering to the previous layer. A complete 3-D part is formed by this process. After building, parts are cleaned of excess resin by immersion in a chemical bath and then cured in a UV oven.

Stereolithography requires the use of support structures to attach the part to the elevator platform and to prevent certain geometry from not only deflecting due to gravity, but to also accurately hold the 2-D cross sections in place such that they resist lateral pressure from the re-coater blade. Supports are generated automatically during the preparation of 3-D CAD models for use on the stereolithography machine, although they may be manipulated manually. Supports must be removed from the finished product manually; this is not true for all rapid prototyping technologies." (http://en.wikipedia.org/wiki/Stereolithography)


More Information

  1. The Viper line of stereolithography apparatuses (SLA’s) manufactured by 3D Systems produce the highest quality 3D prints available.
  2. Video at http://www.youtube.com/watch?v=HTWFWh1x-yo&eurl=http://replicatorinc.com/blog/2009/02/4-types-of-3d-printing/&feature=player_embedded

See Also

  • 3DSUG - User group whose mission is to encourage and coordinate technical information exchange between owners and operators of 3D Systems equipment.


  1. Personal Fabricators
  2. Desktop Manufacturing
  3. Rapid Manufacturing